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研發技術

設計

我司生產製造之玻璃清洗乾燥機系列皆以客戶提出之需求而設計,採用生產客製化,完全符合業界市場之需求。機台設計以使用方便性與安全性為依歸,強調安全工作、簡易操作,機台外型典雅優美,擺脫傳統冰冷金屬感。用之於社會,取之於社會,我司亦相當重視環境保護,設計水流量循環式清洗,節省水資源,加強機台吸音效果,減少噪音。也因為多年來不斷創新與精進技術,我司的玻璃清洗乾燥機能夠超越業界,達到最高的清洗效果。

Design

For customers, our glass washing and drying machines are designed for what they need. Owing to customization, our machines completely meet the demands of the market. The design of machines focuses on user-friendly and safety. We emphasize that customers could work safely and operate the machine easily. Also, the appearance of our machines is elegant with the beautiful painting, instead of the traditional metal-cold image. Our company values environmental protection greatly. Therefore, we design the water recycling system to save water. Our machine is equipped with the sound-absorbing materials to reduce noise. We continuously develop and innovate to make technical progress year by year. Our glass washing and drying machines achieve the highest cleaning efficiency beyond the others in this field.

 

研發

我司30餘年來致力於玻璃清洗乾燥機的製造與研發。近年,我司研發出超越業界的大尺寸玻璃表面研磨技術,為玻璃表面瑕疵提供了解決方案。獨特盤刷研磨設計,將玻璃表面毛細孔拋光,使之更為細緻與潔淨,便於後續印刷、噴塗、鍍膜或其他加工處理更具附著力; 亦可輕鬆處理玻璃表面瑕疵,如氧化的鍍膜、斑點及看不見的油污。我司更為了增加客戶使用便利性,研發設計出升降式玻璃清洗乾燥機,讓製程、維修與調整更加省力,亦可減少零件磨損,延長機台使用壽命。在外型設計方面擺脫傳統機台冰冷的金屬感,典雅素淨的烤漆增添質感。目前該款升降式研磨清洗乾燥機年銷售額約佔全年總銷售額的40%,我司研發費用佔整體營收1%。

升降式研磨清洗乾燥機投入3名資深研發專員,耗時1年,斥資200萬並取得新型專利,清洗效果領先業界其他同性質產品,產品生命週期約15年。研發部門專注於目標潛在市場的調查、分析與規劃,依據客戶行業的不同,研發各項玻璃類別之研磨清洗,分析技術可行性,建立產品開發流程。今年已成功研發出光學系列玻璃之升降式研磨清洗乾燥機,並得到客戶的認同。

升降式研磨清洗乾燥機注重操作上的安全性與便利性,舉凡機台可能產生危險的部份,如動力轉向、齒輪、皮帶及鏈條等,皆以鐵蓋與螺絲覆蓋保護,避免操作者發生危險。而該產品控制系統,採用PLC界面控制,分為兩種主選單,包含全自動模式與手動模式。由於本設備與上下游生產設備做連接,全自動化連線,不需隨時監督機台,節省人力。

傳統上,表面加工的玻璃無法再次使用,需由環保單位處理,徒增費用,只能將其掩埋亦無法分解造成環境重大的負擔。客戶亦需購買新玻璃、重新切割、磨邊、清洗再行加工。而我司研發之升降式研磨清洗乾燥機將可改善傳統不良率的產生,亦可清除玻璃表面的加工或鍍膜,進而再次使用,結合了環境保護與成本降低的要素。

Research and Development

Our company has been dedicated more than three decades to the manufacture and development of glass washing and drying machines. In recent years, we developed a new surface grinding technology for the large-size glass, which exceeds our competitors, providing a solution for glass surface defects. The unique grinding disc brush can polish the pores on the glass surface.It also removes spots, oxidized coating, and invisible grease on the surface.It can increase the adhesion of printing, spray painting, coating or other processing on the surface. This equipment helps customers get a much better, smoother, and cleaner glass surface easily.

We developed and designed the lifting type glass washing and drying machine to make the process, maintenance and adjustment more labor-saving. This design reduces the wear of parts and extends the service life of the machine.

In the design of the appearance, to get rid of the cold metal feeling of the traditional machine, we use the elegant and clean paint on the outer case.At present, the sale of this lift-type grinding and washing machine accounts for about 40% of the sales in the year.

Our research and development expense accounts for one percent of the overall income in a year.The development of lifting type grinding and drying machine was put into three senior R&D specialists. We dedicated one year and two million NTD to developing it and obtained a new patent. The cleaning performance is better than the similar products of the other competitors of the same trade. The service life of the machine is about 15 years. The R&D department focuses on the investigation, analysis, and planning of the target potential market.

For our customers from various industries, we develop the grinding and washing machines for various glasses.

We analyze the technical feasibility and then start the product development process. 

This year, we have successfully developed the lift-type grinding and washing machine for optical glass, which received approvals from our customers.We always consider the safety and convenience of machine users. The parts of the machine where may be dangerous, such as worm-gears, gears, belts, and chains, are guarded to protect the operator.The control system uses the PLC interface, which is divided into two main menus, including automatic mode and manual mode. The machine can be connected to other equipment to automate the production process. It doesn’t need to be supervised all the time, saving manpower.

Traditionally, if a surface-treated glass has defects, it cannot be reused and needs to be handled, that costs a lot for waste clearance and treatment. It can only be buried underground but it doesn’t decompose, so it causes a large burden to the environment. 

Our grinding and washing machine can remove the coating on the glass surface and make the glass reusable. It helps our customers to increase the yield of glass and reduce the defective rate. The customers don’t need to purchase new glass and do all the processes again. So it not only protects the environment but also reduces the cost.